PFAS-Free Grease Resistance
Federally compliant grease coatings without PFAS. The 2024 FDA market phase-out closed the C8 and short-chain PFAS food-contact category. Our coatings use compliant fluorine-free or FDA-authorized alternatives.
Custom Burger Boxes
Burger boxes that hold heat, contain grease, and survive a 25-minute delivery without warping. PFAS-free coatings (FDA closed the PFAS food-contact category in 2024). Vented, windowed, or solid lids matched to your service format. Slider, single, double-stack, smash, and combo sizes for QSR chains, food trucks, ghost kitchens, and gourmet concepts.
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Custom Burger Boxes USA
PFAS-Free Grease-Resistant Takeout & Delivery Packaging
Burger boxes that handle grease, hold heat, and survive a 25-minute delivery without warping. Grease resistance is now PFAS-free as standard. The FDA confirmed in February 2024 that PFAS grease-proofers are no longer sold for U.S. food contact use, and existing inventory expired June 30, 2025. Our paperboard uses compliant short-chain or fluorine-free coatings. Slider, single, double-stack, and combo sizes for restaurants, food trucks, ghost kitchens, and catering. No minimum, free continental US shipping.
Why Choose Our Burger Boxes
- PFAS-free grease and moisture resistance, FDA-compliant for direct food contact
- Heat-retaining paperboard that holds shape through delivery temperatures
- Custom sizes: sliders, singles, doubles, smash-stack, and combo formats
- Vented, windowed, or solid lids matched to your menu
- Full-color print on lid and sides for branded delivery and dine-in
Best Used For
- QSR and fast-casual burger restaurants
- Food trucks and mobile food vendors
- Ghost kitchens and delivery-only brands
- Catering, corporate lunch, and event services
- Smash-burger and gourmet specialty concepts
Product Specification
| Box Style | Burger / Food Service Box |
| Dimension (L + W + H) | All Custom Sizes & Shapes |
| Quantities | No Minimum Order Required |
| Stock | Food-Grade SBS, Kraft, Grease-Resistant Paperboard |
| Printing | No Printing, CMYK, CMYK + 1 PMS, CMYK + 2 PMS (Food-Safe Inks) |
| Finishing | Gloss AQ, Matte Lamination, Spot UV |
| Included Options | Die Cutting, Gluing, Grease-Resistant Coating |
| Additional Options | Eco-Friendly, Compostable, Recycled Materials |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 8 – 10 Business Days, RUSH |
| Shipping | FREE (Continental US) |
Need custom dimensions or special finishes? We manufacture to your exact specs.
Get a Free QuoteCustom Burger Boxes USA | PFAS-Free, Vented, Built for Delivery
Burger boxes work or fail on a 25-minute delivery window. Hold heat too long without venting and the bun goes soft. Vent too aggressively and the burger goes cold. Skip the grease coating and grease soaks through the panel and onto the delivery driver's seat.
Coating: PFAS-free grease and moisture resistance, FDA-compliant for direct food contact. The 2024 FDA market phase-out closed the PFAS food-contact category. We use compliant fluorine-free or short-chain alternatives.
Stock: White paperboard, kraft, or recycled-content board. Foil-lined builds for routes longer than 45 minutes.
Sizes: Slider (3–4"), single (4.5–5"), double-stack and quarter-pound (5–6"), smash-burger flatter footprints, and combo boxes with side wells for fries and dipping sauce.
Lid types: Vented for delivery, windowed for retail, solid for dine-in. Each has a different heat-retention curve and shipping cost.
Print: Full-color CMYK with food-safe inks on lid and sides. Coatings sit between print and the food-contact face.
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Custom Burger Boxes | PFAS-Free, Heat-Holding, Built for Delivery
A burger box has roughly a 25-minute window to do its job: hold heat, contain grease, keep the bun from sweating into the lid, and survive the bumps of a delivery bag. The hard part is getting all four right at once. Our burger boxes use PFAS-free grease coatings (the FDA confirmed in February 2024 that PFAS grease-proofers are no longer sold for U.S. food contact, with existing inventory expired June 30, 2025), structured paperboard that resists steam-warping, and lid options matched to the way you actually serve.
Heat Retention Without Steam Warp
Coated paperboard holds shape through a typical 20–30 minute delivery. Vented lids and side perforations release steam so the bun does not collapse into the patty.
Right Size for the Format
Slider boxes (3–4"), single-patty (4.5–5"), double-stack (5–6"), smash-burger flatter footprint, combo formats with side-by-side fries and dipping sauce. Sized to your actual menu, not a generic template.
Vented, Windowed, or Solid Lids
Vented for hot delivery, windowed for retail display, solid for branded dine-in. Each lid type has a different structural strength and a different shipping cost. We help you pick.
Print That Survives Steam and Grease
Food-safe inks, full CMYK, on lid and sides. Coatings sit between print and food-contact surface so the print stays sharp through the delivery cycle.
Eco Stock Options
Kraft, recycled-content board, and unbleached paperboard for brands that want sustainability messaging on the carton itself. Compostable claims require third-party certification. We can match the substrate to a cert your composting program accepts.
Why PFAS-Free Matters Now (Even If Customers Don't Ask)
For decades, "grease-resistant paper" meant PFAS-coated paper. That changed. In February 2024 the FDA announced that PFAS grease-proofing agents are no longer being sold by manufacturers for U.S. food contact use, a voluntary phase-out backed by 35 Food Contact Notification revocations. The compliance deadline for using up existing PFAS-coated inventory was June 30, 2025. Several states (California, New York, Washington, Connecticut, Minnesota, Vermont, Maine, Oregon, Rhode Island and others) now have hard bans on intentionally added PFAS in food packaging. Our paperboard uses FDA-authorized PFAS-free coatings as standard. If your sustainability page or packaging FAQ doesn't mention this yet, it should.
Beyond regulation, PFAS-free is a real differentiator with health-conscious customers. Many state-level bans cover paper-based food packaging specifically, which is exactly the category burger boxes fall in. We can supply documentation confirming PFAS-free status for any compliance file you need to maintain.
Choosing Lid Type by Service Format
The lid choice usually decides the rest of the box. For 30-minute delivery, vented lids prevent steam buildup that would otherwise soften the bun. For dine-in or takeout where the customer eats within 5 minutes, a solid lid keeps heat in. For retail or grab-and-go displays, a windowed lid sells the burger visually but loses heat faster.
Sizing for Real Burger Formats
Generic burger boxes assume a 4-inch single patty. Real menus rarely cooperate.
- Sliders: 3–4 inches, multi-pack trays for 3–6 sliders common
- Standard single: 4.5–5 inches, 2.5–3 inches deep
- Double-stack and quarter-pound: 5–6 inches, 3–4 inches deep
- Smash-burger: wider but shallower footprint than a standard double
- Combo boxes: burger compartment plus side-by-side wells for fries and a dipping sauce
Categories We Build For
Most burger packaging falls into one of five operational profiles.
- QSR and fast-casual chains shipping high volume per location
- Food trucks and mobile vendors needing flat-pack stock that fits limited storage
- Ghost kitchens and delivery-only brands prioritizing presentation through a third-party app
- Catering and corporate lunch programs with combo and multi-pack formats
- Smash-burger and gourmet specialty concepts with non-standard footprints
PFAS-Free Coating Standard
FDA-authorized fluorine-free or compliant short-chain coatings. Documentation available for state-level food packaging compliance files.
Vented Lid Engineering
Strategic vent placement releases steam without losing heat too fast. Keeps the bun from collapsing during a 25–30 minute delivery.
Format-Specific Sizing
Slider, single, double-stack, smash, and combo footprints. Built around the burger you actually serve, not a generic 4-inch template.
Are these boxes PFAS-free?
Yes. Our paperboard grease coatings use FDA-authorized PFAS-free alternatives. The 2024 FDA market phase-out closed the PFAS grease-proofer category for food contact use, and we can supply documentation confirming the substrate for your compliance file. This matters in California, New York, Washington, Maine, Oregon, Rhode Island, and several other states with active or pending bans.
Will the box hold heat through a delivery?
For typical 20–30 minute delivery windows, coated paperboard with the right vent pattern keeps the burger hot and the bun structurally intact. Beyond 45 minutes you need active insulation (foil-lined boxes or insulated bag systems). Paperboard alone is not designed for that range. We can spec foil-lined builds if your routes run long.
Can the box hold a burger plus fries plus a sauce?
Yes. Combo boxes are a separate dieline with a primary well for the burger and side compartments for fries, a dipping sauce cup, or a pickle. Vent placement is more complex on combo boxes because you have to balance steam release across two food types.
What about compostable claims?
Compostable is not a self-declared property. It requires third-party certification (BPI, TUV, or similar) tied to specific composting infrastructure. We can match the substrate to a cert your local composting program accepts. Be careful with "compostable" claims on packaging without the cert language; some states treat unsupported claims as actionable.